To date, some of the most significant findings
from the NCAT Pavement Test Track include:
- High RAP content mixes can provide excellent
rutting performance and durability.
Field performance to date does not indicate
that using a softer virgin binder grade improves
performance for high RAP content mixes.
- Warm mix asphalt (WMA) placed into service
immediately after construction has not exhibited
susceptibility to early rutting. The
long-term durability and rutting performance
of WMA has been found to be comparable to
hot-mix.
- Fine-graded Superpave mixes can perform as
well as coarse-graded mixes under heavy traffic. Fine-graded
mixes tend to be easier to compact, less prone
to segregation and less permeable.
- The practice of binder grade bumping significantly
improves rutting performance of asphalt surface
courses. On average, going from a PG
64 to a PG 76 reduced rutting by 50 percent. Furthermore,
increasing the asphalt content of mixes with
modified binders by 0.5 percent did not alter
rutting resistance.
- For mixtures with modified binders, low lab-compacted
air voids is not a good indicator of rutting. However,
for mixtures with unmodified binders, a strong
relationship was observed between low lab-compacted
air voids and rutting performance.
- Instrumented structural sections were used
to develop fatigue performance models for
thick and thin pavements. These fatigue
models can be used with mechanistic-empirical
pavement design methods for the design of
perpetual pavements.
- Measured strain levels at the bottom of the
asphalt layers correlate well with theoretical
layered elastic models for a wide range of
pavement materials and thicknesses.
- Methods were developed to characterize the
fatigue endurance limits of asphalt mixtures
in the field. These endurance limits
were considerably higher than those obtained
from laboratory testing.
- Excellent performance of SMA test sections
has led several states to use this mix type
as a premium mix for heavy traffic highways. SMA
with crushed gravel aggregate was also proven
viable.
- New-generation open-graded friction course
mixes (also known as porous friction courses)
have proven their durability. These
surface mixes can eliminate water spray, improve
skid resistance, and significantly reduce
tire-pavement noise.
- Based upon the success of gravel SMA, open-graded
friction course was produced with crushed
gravel and was found to exhibit good rutting
and drainability performance.
- Several state DOT sponsors have used the NCAT
Pavement Test Track to study aggregate quality
specifications in order to open up hot-mix
markets to more competition.
In this manner, construction costs can be
reduced without compromising quality.
- A laboratory method intended to identify mixes
that exhibit increased susceptibility to surface
cracking was tested and validated.
The performance of various test sections has supported
and confirmed numerous other important research
projects, including refinement of gyratory compaction
levels, evaluation of GPR for estimating in-place
HMA properties, refinement of 4.75 mm mix design
specifications, development of simple performance
tests for HMA, tire-pavement noise studies, development
of a field permeability test, correlation of fine
aggregate angularity and rutting performance, and
refinement of MEPDG performance models.